Feasibility study
The needs analysis phase represents the first and fundamental step in the industrial automation process. In this phase, our team of experts works closely with the customer to fully understand the objectives and critical issues of production. We carefully study the technical and operational requirements, evaluating every detail to ensure that the proposed solution is perfectly aligned with the expectations and specific needs of the customer.
Phase 1: On-site anlysis
The process begins with an on-site assessment, during which our engineers conduct site visits to the customer’s facility. This allows us to directly analyze the existing production process, identifying potential areas for improvement and optimization through automation.
Phase 2: Identification of Technical Solutions
After data collection, we propose a range of customized technical solutions, designed to improve efficiency, reduce operating costs and optimize workflow.
Each proposal is evaluated based on:
- Compatibility with existing systems;
- Cost-benefit of investment;
- Reduction of cycle times;
- Long-term reliability.
Phase 3: Feasibility Study
Once solutions are identified, we conduct a complete feasibility study. This includes simulating the operation of the proposed machinery and analyzing the implementation costs, as well as estimating the implementation and commissioning times. At this stage, our goal is to ensure that the proposed solution offers a rapid return on investment (ROI) and integrates seamlessly with existing operations.
Final Result
At the end of this phase, we provide the customer with a detailed report (technical-commercial offer) which includes:
- Recommended technical solutions;
- A detailed implementation plan;
- The expected benefits in terms of productivity and cost reduction;
- The estimated time frame for the implementation and start-up;
- The cost of developing and implementing the proposal.
This structured approach allows us to offer customized industrial automation solutions, perfectly aligned with the specific needs of each customer, with an eye on efficiency, reliability and long-term growth.
Design - Mechanical, Electrical, Software
At FSC PROJECT SRL, design is the core of our approach to customized industrial automation. Each project begins with a detailed analysis of the customer's needs, followed by the creation of a complete project, which includes all the mechanical, electrical and software components necessary for the correct operation of the plant.
Mechanical Design
Our mechanical design focuses on creating machines that combine robustness and operational efficiency. Using advanced CAD software, we develop designs that optimize workflows, reduce waste, and ensure continuous and safe operation. All mechanical solutions are designed to integrate seamlessly with the customer's infrastructure and meet specific production needs..
Elettrical Design
Electrical design covers the architecture of circuits and control systems that ensure the operation of machines. We design and develop electrical panels, power systems and wiring, ensuring maximum reliability and compliance with international safety regulations. Our modular approach allows integration with existing systems, improving energy efficiency and reducing operating costs.
Software Design
Software is the brain of the automated system. Our team develops custom PLC, SCADA and user interface applications, ensuring that each machine operates smoothly and with maximum precision. We use advanced and custom programming languages to optimize production processes, monitor performance and provide fully integrated automation solutions.
Integration and Testing
Once the design is complete, each system is integrated and tested to ensure that all parts work together. This ensures a quick and trouble-free installation during commissioning, minimizing downtime and maximizing productivity..
Construction - Assembly, Wiring and Tuning
Machine Construction, Assembly, Wiring and Debugging
At FSC PROJECT SRL, we follow an integrated approach to the construction of automated machines, covering all the key phases: from mechanical assembly to electrical wiring, up to software debugging. Each phase is managed with attention to detail, ensuring that the final solutions are reliable, safe and ready for immediate use..
Mechanical Assembly
The mechanical assembly process begins with the manufacturing and assembly of all designed components. Each part is precision-crafted to ensure that the mechanical systems function smoothly and without interruptions. We use high-quality machinery and durable materials to ensure strength and durability over time. During this phase, we constantly monitor the quality of the work, minimizing any defects and ensuring that each machine meets the technical specifications perfectly.
Electrical Wiring
Electrical wiring is essential to ensure that automated machinery can operate safely and reliably. In this phase, our technicians install and connect all electrical systems, including control panels, sensors and actuators. Each connection is carefully checked to avoid malfunctions or errors in the system. We use certified wiring and rigorous safety standards, ensuring compliance with international regulations.
Debugging and Functional Testing
Debugging is the final stage of the construction process. During this stage, the machine software is tested under real-world operating conditions to ensure it works exactly as designed. This includes:
- Check the correct functioning of sensors and actuators
- Mechanical and electrical synchronization control
- Fix any bugs or software malfunctions
Each machine undergoes a series of rigorous tests to ensure that all components work together and that the overall system is ready for production..
Integration and Commissioning
Once debugging is complete, the machine is ready for final integration at the customer's plant. This ensures trouble-free installation and reduces downtime during commissioning..
Full testing
Testing is an essential step in ensuring the quality and reliability of automated machinery. At FSC PROJECT SRL, we subject each machine to a series of rigorous tests to ensure that all features meet technical specifications and operate safely and efficiently. Our testing process ensures that machinery is ready for commissioning and operation in a real production environment..
Mechanical Testing
During mechanical testing, every moving part of the machine is tested to ensure proper operation. We check the alignment and movement of components, the strength of connections, and the smoothness of overall operation. This process ensures that mechanical systems can operate with precision even under heavy use..
Electrical Testing
Electrical testing includes checking all circuits, the operation of sensors, actuators and control systems. Each electrical component is tested to ensure safety and compliance with regulations. We perform a complete check of electrical panels and interconnections to ensure that the energy flow is stable and without anomalies..
Software Testing and Debugging
A key part of the testing process is testing the automation software. Through tests under real operating conditions, we verify that the software performs all the required functions accurately. We monitor the flow of information between the systems and correct any errors through the debugging process. This ensures that the machines can operate optimally without interruptions.
Performance Check
Finally, each machine undergoes an operational performance analysis, where key parameters such as speed, accuracy, energy efficiency and productivity are measured. This allows us to ensure that the machinery meets or exceeds the required standards and is ready for integration into the customer's production process..
Certification and Delivery
At the end of the testing, we provide a complete certification that attests the conformity of the machinery with all contractual and regulatory specifications. Only after having successfully passed all the tests, the machine is ready to be delivered and put into service at the customer's premises.
Commissioning
Commissioning is a crucial phase that ensures that the machinery is fully operational and ready to be integrated into the customer's production cycle. At FSC Project SRL, we offer a complete service that goes from installation to optimization of the machinery's operation, ensuring a smooth and trouble-free transition..
Installation and Field Verification
The process begins with the installation of the machinery at the customer's premises. Our expert technicians take care of positioning, connection to production systems and alignment with existing infrastructure. After installation, we perform a series of field tests to verify that all mechanical, electrical and software components are functioning correctly. This allows us to identify any critical issues and correct them immediately.
Functionality Check
During functionality testing, we simulate the operation of the machine under real-world operating conditions. This includes monitoring production cycles, verifying correct data flow between systems, and resolving any remaining bugs through further debugging. Each operating parameter, such as speed and accuracy, is checked to ensure that the machine fully meets the specifications required by the customer..
Optimization and Integration
Once we have verified that the machine is functioning correctly, we proceed with the optimization of the machine to ensure that it is perfectly integrated into the existing production flow. This process aims to minimize downtime and ensure continuous operation. We work closely with the customer's personnel to ensure that the machine operates at its maximum capacity, improving overall production efficiency.
Staff Training
To ensure efficient and continuous operation, we also take care of staff training. We provide detailed instructions on how to use the machine, solve small problems and optimize its performance. This ensures that the customer's team can independently manage the machine and take full advantage of its features..
After-sales assistance
At FSC PROJECT SRL, we are committed to ensuring that our machinery continues to function optimally even after installation. Our after-sales service offers dedicated technical support, allowing our customers to maintain high production efficiency, minimize downtime and ensure a long life of the machines.
Preventive Maintenance
We offer tailor-made preventative maintenance plans, which include periodic checks and replacement of critical components. Through constant monitoring, we can detect and resolve any issues before they cause failure, extending the life of the machinery and maintaining high standards of productivity..
Spare Parts Supply
The availability of original spare parts is essential to avoid production interruptions. FSC Project SRL guarantees the rapid supply of spare parts for all the machinery we design and build. We work with an efficient inventory management system to ensure that essential components are always available and ready for shipment.
Remote and On-site Technical Support
We provide both remote and on-site technical support, with specialized technicians ready to solve any problem promptly. Our team is available to respond to assistance requests in real time, solving malfunctions or optimizing production processes without the need for prolonged interruptions.
Software Updates and Optimization
In addition to hardware support, we also offer software updates to keep your machinery aligned with the latest technological innovations. Regular updates ensure that your machine’s performance is constantly improving, making it more efficient and safer over time. We also offer software optimization services to adapt the functionality to your new production needs.
Continuous Training
Our after-sales service also includes ongoing training programs for the customer's operational staff. We organize refresher courses and specific training to keep the customer's team up to date with new features and best operational practices.
Emergency Interventions
In the event of malfunctions or breakdowns, our after-sales service provides rapid emergency interventions to minimize downtime and quickly restore machine operation. Our technical team is available to promptly respond to any request for intervention.